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Hickory Brown Sugar Pulled Pork Mac 'N' Cheese

Hickory Brown Sugar Pulled Pork Mac 'N' Cheese

Hickory brown sugar pulled pork mac and cheese — smoked low and slow, built on Kinder's seasoning, creamy Gruyere, and a sticky BBQ drizzle.
Prep Time 30 minutes
Cook Time 6 hours
Total Time 6 hours 30 minutes
Servings: 4 servings
Course: Main Dishes
Cuisine: BBQ & Grilled
Occasion: Backyard Cookout, Meal Prep, Summer Grilling, Weeknight Dinner

Ingredients
  

For the Smoked Pork
  • 4 to 6 pound bone-in pork shoulder
  • 8 tbsp Kinder's Hickory Brown Sugar Seasoning, applied generously all over No Kinder’s? Use instead: 8 tablespoons of seasoning made with 2 tablespoons brown sugar, 1 teaspoon smoked paprika, 1 teaspoon garlic powder, ½ teaspoon onion powder, ¼ teaspoon hickory smoke powder or a pinch of liquid smoke, ¼ teaspoon black pepper, ¼ teaspoon salt (double this for 8 tablespoons) — combined to replicate the blend
For the Mac and Cheese
  • 12 oz large elbow macaroni
  • 2 tbsp olive oil
  • 1 large white onion, diced
  • 3 garlic cloves, minced
  • 6 tbsp unsalted butter
  • 3 tbsp all-purpose flour
  • 2 point 5 cups whole milk, warmed slightly
  • 1 tbsp Kinder's The Blend Seasoning No Kinder’s? Use instead: 1 tablespoon of seasoning made with 1 teaspoon garlic salt, ½ teaspoon onion powder, ½ teaspoon black pepper, ¼ teaspoon celery salt — combined to replicate the blend
  • 3 cup sharp cheddar cheese, shredded
  • 2 cup Gruyere cheese, shredded
  • 10 tbsp Kinder's Hickory Brown Sugar BBQ Sauce, divided for topping and drizzling No Kinder’s? Use instead: 10 tablespoons of sauce made with 1 cup ketchup, 3 tablespoons brown sugar, 2 tablespoons apple cider vinegar, 1 tablespoon Worcestershire sauce, 1 teaspoon smoked paprika, ½ teaspoon liquid smoke, ½ teaspoon garlic powder (scale down to 10 tablespoons) — combined to replicate the blend

Equipment

  • Smoker
  • Large aluminum foil pan
  • Large pot for cooking pasta
  • Large sauce pan
  • Whisk
  • Meat thermometer
  • Wooden spoon
  • Shredding forks or meat shredder

Method
 

  1. Preheat your smoker to 250 degrees Fahrenheit approximately 45 minutes to 1 hour before you plan to begin cooking.
  2. Pat the pork shoulder completely dry with paper towels. Removing excess moisture helps the seasoning adhere better and promotes browning.
  3. Apply the Kinder's Hickory Brown Sugar Seasoning generously all over the pork shoulder, on all sides, paying special attention to any crevices or deep areas.
  4. Place the seasoned pork shoulder directly on the smoker grates, preferably fat-side up.
  5. Smoke the pork for 3 to 4 hours undisturbed at 250 degrees Fahrenheit, until the internal temperature reaches 160 degrees Fahrenheit in the thickest part.
  6. Remove the pork from the smoker and wrap it tightly in heavy-duty aluminum foil. Return it to the smoker.
  7. Continue smoking for another 2 to 3 hours until the internal temperature reaches 205 degrees Fahrenheit. At this temperature, the pork will shred easily.
  8. Remove the foil-wrapped pork from the smoker and let it rest at room temperature for at least 1 hour. This resting period is crucial for allowing the meat to relax and making it easier to shred.
  9. Once rested, carefully unwrap the pork and discard the bone. Using shredding forks or a meat shredder, shred all of the meat into bite-sized pieces. Set the pulled pork aside.
  10. While the pork is resting, bring a large pot of heavily salted water to a boil. Add the elbow macaroni and cook according to the package directions until al dente. Drain and set aside. Do not rinse the pasta.
  11. Heat the olive oil in a large sauce pan over medium heat. Add the diced onion and cook, stirring occasionally, until the onion is completely translucent and soft, approximately 5 to 7 minutes.
  12. Add the minced garlic to the pan and cook for another 2 to 3 minutes, stirring frequently, until the garlic is fragrant and softened.
  13. Add the unsalted butter to the pan and allow it to melt completely. Once melted, sprinkle the all-purpose flour over the butter and stir constantly to form a smooth paste called a roux. Cook the roux for 2 to 3 minutes, stirring constantly, until it is lightly golden and the raw flour taste is gone.
  14. Slowly pour the warmed milk into the pan while whisking constantly. Continue to whisk to prevent lumps from forming. Once all the milk is incorporated, stop whisking and let the sauce simmer gently for 3 to 5 minutes until it thickens noticeably.
  15. Add the Kinder's The Blend Seasoning to the sauce and stir well to combine.
  16. Reduce the heat to low. Add the shredded sharp cheddar cheese and the shredded Gruyere cheese, a handful at a time, stirring constantly until each addition is melted and fully incorporated. Do not allow the sauce to boil, as this can cause the cheese to break and become grainy.
  17. Add the cooked elbow macaroni to the cheese sauce and stir gently but thoroughly to combine, ensuring every piece of pasta is coated with the creamy cheese sauce.
  18. Transfer the mac and cheese to a large serving dish or divide among individual serving bowls.
  19. Top each portion generously with the smoked and shredded pulled pork.
  20. Drizzle the top of each serving generously with the Kinder's Hickory Brown Sugar BBQ Sauce.
  21. Serve immediately while hot. The combination of creamy pasta, smoky pork, and sweet-savory sauce is absolutely irresistible.

Nutrition

Calories: 1100kcal

Notes

  • Warm the milk — Cold milk hits a hot roux and clumps. Warm it to just below steaming before you whisk it in, and the sauce stays smooth from the start.
  • Keep the heat low on the cheese — High heat breaks the emulsion and turns your sauce gritty. Add cheese a handful at a time over low heat, and stir until each addition melts before adding the next.
  • Adjust the sauce thickness at the roux — For a thicker sauce, add an extra tablespoon of flour to the roux. For something more pourable, reduce the flour slightly. Make the call before you add the milk, not after.
  • Smoke the pork a day ahead — The pork holds refrigerated for 1 to 2 days. Warm it gently in a slow cooker or covered saucepan before serving. This turns a weekend cook into a weeknight pull.
  • Grate your own cheese — Pre-shredded cheese contains anti-caking agents that prevent clean melting. Shred sharp cheddar and Gruyere fresh off the block for a noticeably smoother sauce.
  • Don't skip the rest — After the pork hits 205°F, let it rest wrapped for at least 1 hour. The muscle fibers need time to relax. Rush it and the shred fights you.
Serving Suggestions
  • Serve in wide bowls — the pork needs room to pile on and the sauce needs a vessel that holds heat. A simple green salad with a sharp vinegar dressing cuts the richness without competing. Roasted broccolini or charred corn work the same way.
  • For a full smokehouse spread, add cornbread on the side. The crumb soaks up any sauce left in the bowl.
  • At a cookout, set this up as a build-your-own station — cheese sauce in a pot on low, pulled pork on the side, BBQ sauce for drizzling. Guests plate their own and everything stays hot.
Storage & Reheating
  • Store leftovers in an airtight container in the refrigerator for up to 3 days. Keep the pulled pork and mac and cheese in separate containers if you can — it makes reheating cleaner and keeps the pasta from absorbing all the sauce overnight.
  • To reheat the mac and cheese, add a splash of whole milk and warm it over low heat on the stovetop, stirring often. The sauce tightens in the fridge; the milk loosens it back without breaking it. You can also cover and reheat in a 350°F oven for 15 to 20 minutes.
  • Skip the freezer. Pasta and cheese sauce don't survive the freeze-thaw cycle — the sauce breaks and the pasta turns soft.

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